Batch Plant

BSP Batch Plant

Date
Total Score
Total Percent Score
Location
Section 1: Safety Administration & Leadership
N/A Number Section 1
Score
Percent Score
Safety Meetings
Weekly Toolbox Talk held*
- Pass
- Fail
- Not Applicable
N/A
- N/A
Monthly mass safety meeting*
- Pass
- Fail
- Not Applicable
N/A
- na
Morning RAP sessions held at board*
- Pass
- Fail
- Not Applicable
N/A
- na
Accident Prevention
Pre-planning for tools/equipment*
- Pass
- Fail
- Not Applicable
N/A
- na
Auditing of tools & equipment*
- Pass
- Fail
- Not Applicable
N/A
- na
CAP items addressed in 5 days*
- Pass
- Fail
- Not Applicable
N/A
- na
Incident Management
Incidents reported*
- Pass
- Fail
- Not Applicable
N/A
- na
Investigated & reviewed with employees*
- Pass
- Fail
- Not Applicable
N/A
- na
Corrective action taken*
- Pass
- Fail
- Not Applicable
N/A
- na
Training
New hires received orientation & mentoring*
- Pass
- Fail
- Not Applicable
N/A
- na
Employees are trained in area orientation & safety plan*
- Pass
- Fail
- Not Applicable
N/A
- na
Policy Enforcement
All safety rules, safe working procedures, and written programs are enforced*
- Pass
- Fail
- Not Applicable
N/A
- na
Comments
N/A Number Section 2
Section 2: Main OSHA & RMP Programs
Score
Percent Score
Rigging
Annual Inspection*
- Pass
- Fail
- Not Applicable
N/A
- na
Rigging capacity tags*
- Pass
- Fail
- Not Applicable
N/A
- na
Qualified riggers utilized*
- Pass
- Fail
- Not Applicable
N/A
- na
Pick points in good condition*
- Pass
- Fail
- Not Applicable
N/A
- na
Hazard Communication
Haz-com program available*
- Pass
- Fail
- Not Applicable
N/A
- na
Chemical inventory complete*
- Pass
- Fail
- Not Applicable
N/A
- na
Training for hazardous chemical in place*
- Pass
- Fail
- Not Applicable
N/A
- na
PPE
PPE hazard assessment performed*
- Pass
- Fail
- Not Applicable
N/A
- na
PPE is effective*
- Pass
- Fail
- Not Applicable
N/A
- na
PPE is available*
- Pass
- Fail
- Not Applicable
N/A
- na
Employees trained on PPE*
- Pass
- Fail
- Not Applicable
N/A
- na
Machine Guarding
Guards in place*
- Pass
- Fail
- Not Applicable
N/A
- na
Guards are effective*
- Pass
- Fail
- Not Applicable
N/A
- na
Isolation is effective*
- Pass
- Fail
- Not Applicable
N/A
- na
Employee's trained guard use*
- Pass
- Fail
- Not Applicable
N/A
- na
Lockout/Tagout
LOTO procedures available*
- Pass
- Fail
- Not Applicable
N/A
- na
Procedures are effective*
- Pass
- Fail
- Not Applicable
N/A
- na
Devices available*
- Pass
- Fail
- Not Applicable
N/A
- na
Employee's trained*
- Pass
- Fail
- Not Applicable
N/A
- na
Work Plans and JHA's
Appropriate plans in place*
- Pass
- Fail
- Not Applicable
N/A
- na
Plans are effective*
- Pass
- Fail
- Not Applicable
N/A
- na
Employee's trained on the plans*
- Pass
- Fail
- Not Applicable
N/A
- na
Confined Space Entry
Confined Space Program available*
- Pass
- Fail
- Not Applicable
N/A
- na
Spaces marked correctly*
- Pass
- Fail
- Not Applicable
N/A
- na
Required equipment available*
- Pass
- Fail
- Not Applicable
N/A
- na
Employees trained*
- Pass
- Fail
- Not Applicable
N/A
- na
Work performed only by trained employees*
- Pass
- Fail
- Not Applicable
N/A
- na
Past documentation available*
- Pass
- Fail
- Not Applicable
N/A
- na
Plan & Documentation
Equipment on a service schedule*
- Pass
- Fail
- Not Applicable
N/A
- na
Schedule is executed*
- Pass
- Fail
- Not Applicable
N/A
- na
Maintenance is documented*
- Pass
- Fail
- Not Applicable
N/A
- na
Comments
Section 3: Tools, Material Handling, & Specific Equipment
Score
Percent Score
N/A Number Section 3
Hand Tools
Inspected before use*
- Pass
- Fail
- Not Applicable
N/A
- na
In safe condition*
- Pass
- Fail
- Not Applicable
N/A
- na
No structural repairs*
- Pass
- Fail
- Not Applicable
N/A
- na
No homemade tools*
- Pass
- Fail
- Not Applicable
N/A
- na
Right for the job*
- Pass
- Fail
- Not Applicable
N/A
- na
Electric Tools
Inspected before use*
- Pass
- Fail
- Not Applicable
N/A
- na
In safe condition*
- Pass
- Fail
- Not Applicable
N/A
- na
Guards in place*
- Pass
- Fail
- Not Applicable
N/A
- na
Extension cords*
- Pass
- Fail
- Not Applicable
N/A
- na
Employees trained*
- Pass
- Fail
- Not Applicable
N/A
- na
Pneumatic Tools
Inspected before use*
- Pass
- Fail
- Not Applicable
N/A
- na
In safe condition*
- Pass
- Fail
- Not Applicable
N/A
- na
Airlines/hoses free from leaks*
- Pass
- Fail
- Not Applicable
N/A
- na
Emplyoee's trained*
- Pass
- Fail
- Not Applicable
N/A
- na
Material Handling
Training on safe lifting practices performed*
- Pass
- Fail
- Not Applicable
N/A
- na
Lifting aids provided*
- Pass
- Fail
- Not Applicable
N/A
- na
Ergonomic stations provide for task*
- Pass
- Fail
- Not Applicable
N/A
- na
Mixers
Inspected per maintenance requirements*
- Pass
- Fail
- Not Applicable
N/A
- na
In safe condition*
- Pass
- Fail
- Not Applicable
N/A
- na
Guards & limit switches working*
- Pass
- Fail
- Not Applicable
N/A
- na
Conveyor/Hopper
Conveyor maintenance requirements available*
- Pass
- Fail
- Not Applicable
N/A
- na
Guards in place*
- Pass
- Fail
- Not Applicable
N/A
- na
Walking/working surfaces safe*
- Pass
- Fail
- Not Applicable
N/A
- na
Comments
Section 4 People and Behaviors
Score
Percentage Score
N/A Number Section 4
Confined Space Entry
Procedures followed*
- Pass
- Fail
- Not Applicable
N/A
- na
Entry equipment used properly*
- Pass
- Fail
- Not Applicable
N/A
- na
Documentation filled/available out prior to entry*
- Pass
- Fail
- Not Applicable
N/A
- na
Machine Guarding
Inspected before use*
- Pass
- Fail
- Not Applicable
N/A
- na
Guards being used properly*
- Pass
- Fail
- Not Applicable
N/A
- na
Limit switches not bypassed*
- Pass
- Fail
- Not Applicable
N/A
- na
E-Stops working*
- Pass
- Fail
- Not Applicable
N/A
- na
Lockout/Tagout
Following procedures*
- Pass
- Fail
- Not Applicable
N/A
- na
Devices used properly*
- Pass
- Fail
- Not Applicable
N/A
- na
Tag identifying employee*
- Pass
- Fail
- Not Applicable
N/A
- na
LOTO documented on log*
- Pass
- Fail
- Not Applicable
N/A
- na
Rigging Procedures
No defective rigging used*
- Pass
- Fail
- Not Applicable
N/A
- na
Configuration good*
- Pass
- Fail
- Not Applicable
N/A
- na
Rigging clear*
- Pass
- Fail
- Not Applicable
N/A
- na
Bed/piece weight confirmed before pick*
- Pass
- Fail
- Not Applicable
N/A
- na
Haz-com Procedures
Proper containers being used*
- Pass
- Fail
- Not Applicable
N/A
- na
Containers properly labeled*
- Pass
- Fail
- Not Applicable
N/A
- na
Chemicals stored properly*
- Pass
- Fail
- Not Applicable
N/A
- na
PPE Procedures
Employees wearing appropriate PPE*
- Pass
- Fail
- Not Applicable
N/A
- na
Head*
- Pass
- Fail
- Not Applicable
N/A
- na
Eyes/Face*
- Pass
- Fail
- Not Applicable
N/A
- na
Ears*
- Pass
- Fail
- Not Applicable
N/A
- na
Lungs*
- Pass
- Fail
- Not Applicable
N/A
- na
Hands/Arms*
- Pass
- Fail
- Not Applicable
N/A
- na
Body*
- Pass
- Fail
- Not Applicable
N/A
- na
Feet*
- Pass
- Fail
- Not Applicable
N/A
- na
Work Plans/JHA's
Plans are followed*
- Pass
- Fail
- Not Applicable
N/A
- na
Tools, Material Handling & Specific Equipment
Right tool used for the job*
- Pass
- Fail
- Not Applicable
N/A
- na
Mixer maintenance being preformed*
- Pass
- Fail
- Not Applicable
N/A
- na
Mixer/Loader daily inspection performed and documented*
- Pass
- Fail
- Not Applicable
N/A
- na
Compressed air safety followed*
- Pass
- Fail
- Not Applicable
N/A
- na
Safe lifting practices observed, mesh, etc.*
- Pass
- Fail
- Not Applicable
N/A
- na
Employees clear of batch carts before moving*
- Pass
- Fail
- Not Applicable
N/A
- na
No employees working on hopper aggregate grate*
- Pass
- Fail
- Not Applicable
N/A
- na
Shock table is removed and LOTO performed before maintenance is performed*
- Pass
- Fail
- Not Applicable
N/A
- na
Mixer washout performed from rack*
- Pass
- Fail
- Not Applicable
N/A
- na
Conveyor trip cord tested prior to start up*
- Pass
- Fail
- Not Applicable
N/A
- na
Employee Actions
Striking Against*
- Pass
- Fail
- Not Applicable
N/A
- na
Struck by Objects*
- Pass
- Fail
- Not Applicable
N/A
- na
Caught On/In/Between*
- Pass
- Fail
- Not Applicable
N/A
- na
Falling*
- Pass
- Fail
- Not Applicable
N/A
- na
Contact Temp. Extreme*
- Pass
- Fail
- Not Applicable
N/A
- na
Contacting Electrical Current*
- Pass
- Fail
- Not Applicable
N/A
- na
Inhaling*
- Pass
- Fail
- Not Applicable
N/A
- na
Absorbing*
- Pass
- Fail
- Not Applicable
N/A
- na
Overexertion*
- Pass
- Fail
- Not Applicable
N/A
- na
Awkward Body Positions*
- Pass
- Fail
- Not Applicable
N/A
- na
Comments
Section 5: Environment
Score
Score Percentage
N/A Number
Housekeeping
Housekeeping expectations set, known, and followed*
- Pass
- Fail
- Not Applicable
N/A
- na
No trip/slip hazards*
- Pass
- Fail
- Not Applicable
N/A
- na
Secondary containment clean*
- Pass
- Fail
- Not Applicable
N/A
- na
Environmental
Silo baghouse maintained/documented monthly*
- Pass
- Fail
- Not Applicable
N/A
- na
Pads free of material washout*
- Pass
- Fail
- Not Applicable
N/A
- na
Admixture free of spills*
- Pass
- Fail
- Not Applicable
N/A
- na
Hearing Conservation
Protection readily available*
- Pass
- Fail
- Not Applicable
N/A
- na
Properly used*
- Pass
- Fail
- Not Applicable
N/A
- na
Used when required*
- Pass
- Fail
- Not Applicable
N/A
- na
Emergency Equipment
Fire extinguishers*
- Pass
- Fail
- Not Applicable
N/A
- na
Evacuation horn*
- Pass
- Fail
- Not Applicable
N/A
- na
Evacuation/equipment maps posted*
- Pass
- Fail
- Not Applicable
N/A
- na
Exits clear and marked*
- Pass
- Fail
- Not Applicable
N/A
- na
Traffic Control
Equipment horns are sounded entering and exiting*
- Pass
- Fail
- Not Applicable
N/A
- na
Traffic control signage posted*
- Pass
- Fail
- Not Applicable
N/A
- na
Comments
Section 6: Miscellaneous Items, Observations, & Conditions
Comments

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Batch Plant

BSP Batch Plant

Section 1: Safety Administration & Leadership

Safety Meetings

Accident Prevention

Incident Management

Training

Policy Enforcement

Section 2: Main OSHA & RMP Programs

Rigging

Hazard Communication

PPE

Machine Guarding

Lockout/Tagout

Work Plans and JHA's

Confined Space Entry

Plan & Documentation

Section 3: Tools, Material Handling, & Specific Equipment

Hand Tools

Electric Tools

Pneumatic Tools

Material Handling

Mixers

Conveyor/Hopper

Section 4 People and Behaviors

Confined Space Entry

Machine Guarding

Lockout/Tagout

Rigging Procedures

Haz-com Procedures

PPE Procedures

Work Plans/JHA's

Tools, Material Handling & Specific Equipment

Employee Actions

Section 5: Environment

Housekeeping

Environmental

Hearing Conservation

Emergency Equipment

Traffic Control

Section 6: Miscellaneous Items, Observations, & Conditions